Objective: Define a clear and structured process for the start-up of the LAD production line to reduce start-up time and stabilize first-pass quality.
Context: Production profile: Industrial Engineering; assignment performed by two interns over a 6-month period.
Tasks & responsibilities
Analyze current LAD line start-up processes, identify bottlenecks and variability sources during start-up sequences.
Define standard operating procedures (SOPs) for line start-up, including checklists, sequence steps and roles/responsibilities.
Balance workstations and calculate takt times to ensure workload distribution matches production targets and takt.
Apply Lean tools (value stream mapping, 5S, kaizen), MTM methods, and optimization techniques to improve efficiency and reduce waste.
Create process documentation and CAD layouts for implementation of the new start-up concept (workstation layouts, material flow, ergonomic considerations).
Support pilot testing of the new start-up concept on the LAD line and iterate based on pilot feedback.
Required skills & tools
Knowledge of Lean tools, takt time calculation, MTM (Methods-Time Measurement) and workstation balancing techniques.
Experience with optimization techniques for production lines and familiarity with pilot testing methodologies.
Proficiency in CAD to produce layouts and documentation for implementation (station dimensions, tooling placement, material flow).
Analytical mindset, ability to collect and analyze time studies, and to translate findings into actionable SOPs.
Deliverables & expected outcomes
Documented analysis of current start-up process with identified improvement opportunities.
Standard operating procedures for LAD line start-up and workstation balancing reports including takt time calculations.
CAD layouts and process documentation ready for implementation and pilot testing support materials.
Recommendations and implementation plan to roll out the start-up concept across the LAD department.
Please use the email subject: "Application — Subject 33: Establishment of a Start-up Concept for the LAD Line Department PFE" when sending your application.